RST Mission Concept. Formerly called WFIRST (renamed May 2020).
On January 10 2021, I was contacted
by Dr. Ed Cheng (note spelling), who is one of the scientist working on
RST. He wanted to know if I was interested in starting a side
project that involved controlling LEDs for a in-flight calibration
system for the space telescope. It sounded simple enough and I
decided to give it a try. This calibration system was for the
main camera of RST, called the Wide Field Instrument (WFI), which was/is being built by Ball Aerospace. They subcontracted out
the calibration system, called the Relative Calibration System (RCS) to
SDL.
However, this system was behind schedule, and management wanted to have
a backup in case they did not deliver. There was some political
sensitivity, so this side project would be in secret and us two Dr Eds
would work this quietly.
I designed and built a simple prototype, and found that my initial
design concept was not going to work (using an LM117 as the current
regulator). I learned from this and then switched to a more
traditional op-amp based design and drew the schematic and did the
simulation analysis. However, in April 2021, Ed told me the
investigation we were doing was being cancelled as SDL showed good progress.
This changed again in June 2021 when SDL revealed at a monthly review
to RST management that they were still behind schedule (they had been
working on the RCS since Summer 2018). The SDL subcontract was
cancelled, and I was tasked with resuming work on the design, which
would now be renamed simplified RCS, or sRCS.
My role on sRCS would be as Electrical Lead, and I formed a small team
of old friends. My alternate would be Roger Chiei, the FPGA and
test GUI was built by Dr. Will Clement. Our electrical tech would
be Ryan Fischer.
The electrical development team for sRCS. Left-right: Will, Roger, me.
The reason SDL could not complete the
design in the three preceding years was the large dynamic range and
stability needed in the performance of the LED controller.
Starting with a clean slate, I proposed a much simpler design that
would be easier to package and build.
The main assembly house that was selected was the Peraton corporation
in Beltsville, MD. That is the location of the image captured
above. In addition to building the flight design
One of the first tests we did was with the computer that the sRCS will talk
to once installed in the instrument. (Feb 2022).
Since the digital interface between sRCS and the instrument is a simple
serial connection, I reasoned it would be worth it to build a simulator
to start our code development. That test is shown above, the
commercial board that hosts our FPGA code is the very small board on
the edge of the blue mat above. It communicates with the large
gold box that is at the center. This test was initially not
successful, but we found the error. This made this test very
valuable and worth while.
https://www.nasa.gov/feature/goddard/2023/goddard-team-builds-tests-calibrator-for-nasa-s-roman-in-record-time
After a short 9 months of work, we completed construction
of the Engineering Development Unit (EDU). March 2022.
The first unit built would be the
Engineering Development Unit (EDU) shown above on the test bench.
We had to make some small modifications to tweak the design and this
was done on the three flight units that would follow.
Here we perform a complete EMI test on the non-flight units (September 2022).
In the image above we assembled the
complete non-flight system for an early EMI test. You can see the
sRCS electronics as the gold box sitting on the copper bench on the
right and this powers the integrating sphere that contains the
LEDs. This sphere sits in a metal cage on the far right of the
copper table.
The test team doing the EMI test. The unit was so quiet that the
EMI team was impressed (September 2022).
I had the privilege of going to Hawaii to take delivery
of the LED sphere (October 2022).
More photos here in the Facebook album.
This is the unit we took delivery from Hawaii Aerospace.
Image released by NASA (October 2022).
The integrating sphere above holds
the 24 LEDs that comprise of the sRCS. These LEDs are powered by
the sRCS electronics. The light is fired inwards and then come
out of the gold cone at the top. The shortest wavelength light
emitted is in the red color. So many of these cannot be seen by
the human eye.
We completed the thermal-vacuum test on the two Flight units. (Dec 2022).
Both flight units were tested
together in thermal-vacuum in the setup above. We were able to
confirm good operation over the temperature that is expected on-orbit.
Delivery to Ball Aerospace (January 2023)
Additional photos here in Facebook album.
We took a break from work and headed to Aruba for the New Year holiday
and then came back to ship the system to Ball Aerospace in Boulder,
CO. The system was loaded onto a tractor trailer and was driven without stop (two drivers) along with a chase car to Boulder.
I am standing here next to the WFI in process of being built (January 2023).
The red glow in the middle of the instrument is the light from the sRCS.
Image released by Ball and NASA.
We delivered the system and oversaw
the installation into the WFI instrument that is being built in the
cleanroom in Boulder. You can see the two sRCS electronics units
in the bottom part of the instrument above.
The sRCS Electronics units have the team members' names engraved on the cover!
In this manner, we will go into space along with the instrument.
Image released by NASA.
As part of the
functional test, we turned the LEDs on, and you can see the red glow in
the image above. Note that it appears in a curved opening, and
that is the outline of the imaging detector of the Instrument. It
turns out that my daughter is the one building this detector. You
can see this curved detector array in the logo of the mission that is
engraved on the cover of the electronics unit.
After our successful delivery to Ball Aerospace, we are featured on the front page of NASA.gov.
Front page of NASA.gov on 4/18/2023.
Article is here
My daughter Stephanie (background) also works on Roman. She is
building the main imaging chip array. Article on her work is here at NASA.gov.Archive.